Lubricated Rotary Screw Compressor 90 - 132 kW
CompAir L90 - L132, RS
The 90 to 132 kW range of lubricated screw compressors comprises fixed speed and regulated speed (RS) models, single and two stage air compressors.
We are pleased to announce a range extension on our FourCore compressors – adding 110 and 132kW fixed and regulated speed units to an already outstanding range – combining best-in-class compressed air efficiency with a compact and sustainable design.
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New CompAir FourCore range balances two-stage efficiency with single-stage footprint
CompAir has announced the launch of its new 110 to 250 kW FourCore compressor range, combining best-in-class compressed air efficiency with a small footprint and sustainable design for eco-conscious businesses.
The FourCore range offers all the capabilities of a two-stage compressor, but with only the footprint of a single-stage unit. It therefore provides businesses – who might not have previously had the on-site space available – the opportunity to take advantage of the capabilities of two-stage technology. And when compared with previous single-stage compressors in this size range from CompAir, the new models are up to 8 per cent more efficient, offering a best-in-class oil-lubricated solution for decision makers.
Our application engineering team, based at the Simmern Centre of Excellence production site in Germany has designed and engineered a brand new, patented technology that offers best-in-class energy efficiency. They have developed a premium efficiency 2-stage model for fixed and regulated speed compressors using the new technology of the compact double stage airend. What’s unique about this design is that the airend has 1 motor and 4 rotors located in a single, semi-integrated casting. This differs from traditional 2-stage compressors, providing a compact package with high energy savings. In fact, these machines are the same size as a 1 stage machine due to new airend technology.
Click the design tab above to learn more
The new FourCore compressor airend
90 to 132 kW Classic Range (single stage)
- High reliability and high quality compressed air
- Comprehensive and user-friendly touch-screen compressor controller
- Superior energy efficiency
- High flexibility
- Small footprint
- Excellent accessibility contributing to the low maintenance costs
- Innovative oil regulation valve improves efficiency up to 5% (depending on model)
Outstanding Energy Efficiency and High Flow Rates
The new 110 and 132kW units offer outstanding energy efficiency and high flow rates allowing in some cases for smaller compressors to be installed, leading to less kW consumption, less noise, less parts and of course less investment.
The new two stage units at fixed L110/132FC and variable speed L110-132FC-RS offer up to 13% energy savings and up to 17% higher flow rate compare to the 1-stage machines in our L range (L110/132e and L110-132RS).
The new variants have all the benefits of a two-stage compressor featuring our innovative semi integrated air end GD10-DS and IE4 electric motor as a standard. Available in both air-cooled and water-cooled models, as well as variable speed and fixed speed options, the compressors are supported by CompAir's Assure warranty.
New generation FourCore airend technology
- Very compact & very low weight
- Highest efficiency
- Semi-Integration of the oil filter, oil stop valve, oil distribution system, and oil temperature valve:
- Less hoses and hydraulic pipes ➞ less costs
- No leakages
- High flexibility by a 2-step drive gear configuration ➞ UNIQUE to CompAir
- Constant interstage pressure ➞ better efficiency
- Compact design
- Designed to implement in current L-Range ➞ UNIQUE to CompAir
- Fixed and variable speed versions possible
Single Stage 90 to 132 kW Classic Range
The compressors are equipped with a premium high efficiency electric motor.
The RS (regulated speed) efficiently handles the varying air demand found in most plant air systems.The compressors incorporate quality components, such as high performance separator filter, large surface after cooler and thermostatically controlled motor driven fan.
The design concept is not only based on energy efficiency but also on high availability and low maintenance costs.
Therefore these packages ensure all service points are easily accessible. The reduced number of moving parts contributes to lower maintenance costs additionally.
Please watch the video to learn more
Premium efficiency airends
The new highly efficient airend delivers the highest quality compressed air at a low rotational speed, to help minimise the unit’s energy consumption and achieve excellent performance.
Our top quality airends are covered by the new 10 years warranty and up to 44,000 hours.
Delcos XL innovative touch-screen compressor controller
The multilingual control system ensures safe and reliable operation and protects operators’ investment by continuously monitoring the operational parameters which is essential for reducing costs of ownership. The Delcos XL is extremely user-friendly and self-explanatory. With the ability to display detailed system analysis in the form of trend diagrams and graphs operating parameters can be precisely set to maximise the efficiency.
Features and Functions:
- Home page offering instant overview of the compressor status
- Trend diagrams
- Real time clock for pre setting of the compressor
- Start / Stop
- Second pressure setting
- Fault history log
- Remote control via programmable inputs
- Auto restart after power failure
- SD card to store various run characteristics
- iConn enabled
Fourcore Models Performance Data
Single Stage Classic Range Performance Datasheet
CompAir Genuine Parts ensure the safe and economical operation of your system. Compliance with the maintenance intervals is essential for energy efficiency. In the event of a pressure loss due to improper filters, the high energy requirement exceeds the cost of maintenance. Do not endanger the safety of your production. Externally identical components can differ considerably.
CompAir Service Kits include all genuine parts and wear parts for the respective maintenance and ensure optimum operation of the systems.
Model Number | Number | Description |
---|---|---|
L110FC - L132FC | CK4GD10FC-1 | 4000 Hour Service Kit |
L110FC - L132FC, RS -A/ -W | CK4GD10FC-2 | 4000 Hour Service Kit |
L110FC - L132FC, RS -W | CK4GD10FC-3 | 4000 Hour Service Kit |
L90 - L132 | CK2GD8-1 | Standard Filter Kit (Air/Oil) |
L90 - L132 | CK4GD8-1-N | Separator Kit (requires CK2 Kit) |
L90e - L132e | CK4GD8E-1-N | Separator Kit (requires CK2 Kit) |
L90 - L132 | CK4GD8-1-RS-N | Separator Kit (requires CK2 Kit) |
L90 - L132 | CK4GD8-1-EK-N | 4000 Hour Service Kit (contains Air/Oil filter, Separator) |
L90e - L132e | CK4GD8E-1-EK | 4000 Hour Service Kit (contains Air/Oil filter, Separator) |
L90 - L132 | CK4GD8-1-RS-EK-N | 4000 Hour Service Kit (contains Air/Oil filter, Separator) |
L90 - L132, RS / e | CK8GD8-1-N | Major Kit (requires also CK4 Kit + CK2 Kit) |
L110FC - L132FC -W, RS | CK8GD10FC-2 | Major Kit (requires also CK4 Kit) |
L90 - L132 | SCWOBG2-5 | Screw Warranty Oil Fluid Force, 5 l |
L90 - L132 | SCWOBG2-20 | Screw Warranty Oil Fluid Force, 20 l |
L90 - L132 | A92130520 | CompAir Warranty Oil AEON S, 5 l |
L90 - L132 | A92130530 | CompAir Screw Warranty Oil AEON S, 20 l |
Kit
Kit
Kit
Fluidforce screw warranty oil
Benefits
New CompAir FourCore range balances two-stage efficiency with single-stage footprint
CompAir has announced the launch of its new 110 to 250 kW FourCore compressor range, combining best-in-class compressed air efficiency with a small footprint and sustainable design for eco-conscious businesses.
The FourCore range offers all the capabilities of a two-stage compressor, but with only the footprint of a single-stage unit. It therefore provides businesses – who might not have previously had the on-site space available – the opportunity to take advantage of the capabilities of two-stage technology. And when compared with previous single-stage compressors in this size range from CompAir, the new models are up to 8 per cent more efficient, offering a best-in-class oil-lubricated solution for decision makers.
Our application engineering team, based at the Simmern Centre of Excellence production site in Germany has designed and engineered a brand new, patented technology that offers best-in-class energy efficiency. They have developed a premium efficiency 2-stage model for fixed and regulated speed compressors using the new technology of the compact double stage airend. What’s unique about this design is that the airend has 1 motor and 4 rotors located in a single, semi-integrated casting. This differs from traditional 2-stage compressors, providing a compact package with high energy savings. In fact, these machines are the same size as a 1 stage machine due to new airend technology.
Click the design tab above to learn more
The new FourCore compressor airend
90 to 132 kW Classic Range (single stage)
- High reliability and high quality compressed air
- Comprehensive and user-friendly touch-screen compressor controller
- Superior energy efficiency
- High flexibility
- Small footprint
- Excellent accessibility contributing to the low maintenance costs
- Innovative oil regulation valve improves efficiency up to 5% (depending on model)
Design
Outstanding Energy Efficiency and High Flow Rates
The new 110 and 132kW units offer outstanding energy efficiency and high flow rates allowing in some cases for smaller compressors to be installed, leading to less kW consumption, less noise, less parts and of course less investment.
The new two stage units at fixed L110/132FC and variable speed L110-132FC-RS offer up to 13% energy savings and up to 17% higher flow rate compare to the 1-stage machines in our L range (L110/132e and L110-132RS).
The new variants have all the benefits of a two-stage compressor featuring our innovative semi integrated air end GD10-DS and IE4 electric motor as a standard. Available in both air-cooled and water-cooled models, as well as variable speed and fixed speed options, the compressors are supported by CompAir's Assure warranty.
New generation FourCore airend technology
- Very compact & very low weight
- Highest efficiency
- Semi-Integration of the oil filter, oil stop valve, oil distribution system, and oil temperature valve:
- Less hoses and hydraulic pipes ➞ less costs
- No leakages
- High flexibility by a 2-step drive gear configuration ➞ UNIQUE to CompAir
- Constant interstage pressure ➞ better efficiency
- Compact design
- Designed to implement in current L-Range ➞ UNIQUE to CompAir
- Fixed and variable speed versions possible
Single Stage 90 to 132 kW Classic Range
The compressors are equipped with a premium high efficiency electric motor.
The RS (regulated speed) efficiently handles the varying air demand found in most plant air systems.The compressors incorporate quality components, such as high performance separator filter, large surface after cooler and thermostatically controlled motor driven fan.
The design concept is not only based on energy efficiency but also on high availability and low maintenance costs.
Therefore these packages ensure all service points are easily accessible. The reduced number of moving parts contributes to lower maintenance costs additionally.
Please watch the video to learn more
Premium efficiency airends
The new highly efficient airend delivers the highest quality compressed air at a low rotational speed, to help minimise the unit’s energy consumption and achieve excellent performance.
Our top quality airends are covered by the new 10 years warranty and up to 44,000 hours.
Controller
Delcos XL innovative touch-screen compressor controller
The multilingual control system ensures safe and reliable operation and protects operators’ investment by continuously monitoring the operational parameters which is essential for reducing costs of ownership. The Delcos XL is extremely user-friendly and self-explanatory. With the ability to display detailed system analysis in the form of trend diagrams and graphs operating parameters can be precisely set to maximise the efficiency.
Features and Functions:
- Home page offering instant overview of the compressor status
- Trend diagrams
- Real time clock for pre setting of the compressor
- Start / Stop
- Second pressure setting
- Fault history log
- Remote control via programmable inputs
- Auto restart after power failure
- SD card to store various run characteristics
- iConn enabled
Technical Data
Fourcore Models Performance Data
Single Stage Classic Range Performance Datasheet
Genuine Parts
CompAir Genuine Parts ensure the safe and economical operation of your system. Compliance with the maintenance intervals is essential for energy efficiency. In the event of a pressure loss due to improper filters, the high energy requirement exceeds the cost of maintenance. Do not endanger the safety of your production. Externally identical components can differ considerably.
CompAir Service Kits include all genuine parts and wear parts for the respective maintenance and ensure optimum operation of the systems.
Model Number | Number | Description |
---|---|---|
L110FC - L132FC | CK4GD10FC-1 | 4000 Hour Service Kit |
L110FC - L132FC, RS -A/ -W | CK4GD10FC-2 | 4000 Hour Service Kit |
L110FC - L132FC, RS -W | CK4GD10FC-3 | 4000 Hour Service Kit |
L90 - L132 | CK2GD8-1 | Standard Filter Kit (Air/Oil) |
L90 - L132 | CK4GD8-1-N | Separator Kit (requires CK2 Kit) |
L90e - L132e | CK4GD8E-1-N | Separator Kit (requires CK2 Kit) |
L90 - L132 | CK4GD8-1-RS-N | Separator Kit (requires CK2 Kit) |
L90 - L132 | CK4GD8-1-EK-N | 4000 Hour Service Kit (contains Air/Oil filter, Separator) |
L90e - L132e | CK4GD8E-1-EK | 4000 Hour Service Kit (contains Air/Oil filter, Separator) |
L90 - L132 | CK4GD8-1-RS-EK-N | 4000 Hour Service Kit (contains Air/Oil filter, Separator) |
L90 - L132, RS / e | CK8GD8-1-N | Major Kit (requires also CK4 Kit + CK2 Kit) |
L110FC - L132FC -W, RS | CK8GD10FC-2 | Major Kit (requires also CK4 Kit) |
L90 - L132 | SCWOBG2-5 | Screw Warranty Oil Fluid Force, 5 l |
L90 - L132 | SCWOBG2-20 | Screw Warranty Oil Fluid Force, 20 l |
L90 - L132 | A92130520 | CompAir Warranty Oil AEON S, 5 l |
L90 - L132 | A92130530 | CompAir Screw Warranty Oil AEON S, 20 l |