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Custom Engineering Systems

Custom & Bespoke Compressor Packages

Based on the extensive experience we have built-up with EPC companies, we have the capacity to carry out complex projects for our customers with bespoke and custom requirements. Whatever details matter to you, CompAir air compressors, air treatment and nitrogen generation packages are designed to meet your needs exactly. Engineered specifically for a wide of industries, our equipment is built to offer you maximum efficiency, reliability and up time.

Solutions

A Tailored Solution

With total flexibility, we custom design engineered compressed air systems and solutions. Our compressors, dryers, and nitrogen generation packages are engineered for rigorous and non-stop operation demands.

We are a leading global business provider of customized products to satisfy a range of customer needs based on:

Market to Order (MTO)

Machine modifications
Special motors & Starters
Full Project Management
Full Documentation

Engineering to Order (ETO)

Special piping & materials
Special instrumentation
PLC Control Systems
Full Project Management
Full Documentation

Special Configurations

Turn Key Projects
Container solutions
Skid solutions
Compressed Air and N2 plants

Project Lifecycle Support (PLS)

Design
Project Management Including documentation to customer requirements
Commissioning & start up
Aftermarket
PLC Control Systems

TSK CEP package containing a CompAir DH oilfree compressor along with downstream equipment and other ancillary equipment, in a single self contained package.

Products

With more than a century of applications experience and a range of products that cover every major air technology, we can advise on, design, and supply the right machine for your project.

1. Air Compressors

Screw Rotary Compressor
Centrifugal Compressor
Reciprocating Compressor
Rotary vane compressors
High pressure

2. Air Treatment

Desiccant air dryers (Heatless, External Heater, Heater Blower and Non-purge)
Refrigerant dryers

3. Nitrogen Generation

PSA Systems
Membrane Systems

Modifications:
A wide variety of options can be customized to meet even the most demanding customer requirements:

Outdoor Installation
HAT (55ºC ambient temperature)
MV Motors
ATEX Certified Motors
PLC Control Panels
Special Instrumentation
ATEX Certification (Zone 2)
Coolers Design and Materials (Sea Water Cooling)
Inlet Filters for Ambient Desert Conditions
Air Ducts & Heaters for Low Ambient Temperatures
Stainless Steel Canopies
API 618, API 619 And API 672 Compliant Equipment

Customized Installations

CompAir can custom design and manufacture your equipment package to include a range of extra’s, including structural bedplates, machinery mounting pads, piping, tubing, electrical wiring, instrumentation, and controls. The different installation types are custom designed in accordance with customer specifications and applicable ISO/API standards, as well as compliance to all major international codes and standards.

Types of installation:

Shelter

Equipment installed in a shelter except for receivers. Interconnecting piping between equipment and receivers is disassembled for transport
Easy transportation of the whole station
Connection points with customer: compressed air outlet, cooling water drains and electrical supply
Ambient conditions inside the shelter controlled
Compact design
Evacuation ducts for cooling air outlet

A typical shelter CEP package

Skid

Equipment installed in a common skid
Easy transportation
Connection points with customer at skid edge: inlet/outlet, make-up water drains and electrical supply
Compact design
Bigger skid equipment is installed on different skids. Interconnecting piping between equipment and receivers is disassembled for transport
Supply of system components
Whole installation mounted in our facilities. We have the capability to run the package fully assembled
Before transportation, all interconnecting piping and wiring is disassembled

A typical skid CEP package

Supply of System Components

Whole installation mounted in our facilities. We have the capability to run the package fully assembled
Before transportation, all interconnecting piping and wiring is disassembled

Case Studies

Service Air Package

Engineering Project solutions has supplied its special packages for nitrogen or instrument air to many renowned global international EPC contractors and engineering companies in power generation, also in other industries like oil & gas, chemical, water treatment, and mining industries.

We have supplied more than 600 customized projects over the last 10 years, Please contact us for the latest version of our reference list, here's an example project:

Project: LNG Import Terminal

Location: Bahrain

Scope: 2 x Oil Injected Screw / 1 x wet air receiver / 2 x heatless dryers / PLC-based control system

Power: 2 x 160 kW

Instrument Air Package

Project: Combined-cycle power plant

Location: Bolivia

Scope: 2 containers: 2 x Oil-free screw / 2 x heatless dryers / PLC based, control system

Power: 2 x 50 kW + 2 x 37 kW

Cogeneration Project

Project: Cogeneration Project

Location: Jamaica

Scope: 2 x Oil-free compressors (D75-10A) and 2 x Adsorption dryers. Other air treatment accessories were included: air receivers, filters.

Power: 2 x 75 Kw

Nitrogen Generation & Instrument Air Packages

Project: Offshore. Floating Production System (PFS)

Location: US

Scope: 2 x Oil Injected Screw / 1 x heatless Dryer / 1 x Membrane N2 PKG / 1 x PSA Ultra Pure N2 PKG / 2 x Booster Comp. / 1 x Rop Pump / 1 x Common Controller

Power: 2 x 150 kW

Standards & Certificates

Quality Air compressor Spare Parts

Use components manufactured to the highest specification and using non-genuine parts could lead to an expensive breakdown at a later date.

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Warranty

CompAir and its extensive distributor network offer a wide range of warranty options to suit your exact requirements.

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Air Treatment & Accessories

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Standards & Certificates

CompAir has multiple quality certificates, issued by different institutions worldwide. We continuously extend our quality leadership by optimizing our internal processes.

We continually optimize our management systems to supply our customers with high-quality products, service, and solutions tailored to their individual needs.

• API American Petroleum Institute. The API mission is to influence public policy in support of a strong, viable U.S. oil and natural gas industry essential to meet the energy needs of consumers in an efficient, environmentally responsible manner.
• ATEX The ATEX Directive covers equipment and protective systems intended for use in potentially explosive atmospheres. The directive defines the essential health and safety requirements and conformity assessment procedures, to be applied before products are placed on the EU market.
• IECEx The objective of the IECEx System is to facilitate international trade in equipment and services for use in explosive atmospheres, while maintaining the required level of safety. The voluntary IECEx members body covers more than 30 countries around the world.

Two stage oil free rotary screw air compressors

DX90 (RS) to DX160 (RS)
Pressure: 4 to 10.5 bar
Flow: 6.7 to 28.3m³/min
90 to 160kW

Two-stage, oil-free screw compressors, fixed or regulated speed, silicone free and ISO-8573 Class Zero (2010) certified oil-free screw compressors

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Ultima Oil Free Screw Air Compressors

ULTIMA U75 to U160
Pressure: 4 to 10 bar
Flow: 6.7 to 23m³/min
75 to 160kW

Two-stage, oil-free screw compressors, fixed or regulated speed, silicone free and ISO-8573 Class Zero (2010) certified oil-free screw compressors

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