ECOPLANT

Compressed air is often considered the 4th utility, playing a vital and ubiquitous role in an extensive range of industries and sectors. With over 70% of manufacturing facilities requiring compressed air, it is no surprise that compressors typically represent 10-30% of average annual electricity expenses. This, combined with equipment inefficiencies, such as improperly sized or sequenced units, costly maintenance, and poor air quality, can make producing compressed air a very costly exercise. This isn’t helped by the fact that typically, between 40 and 55% of the compressed air you produce is wasted, whether this may be due to inappropriate uses, leaks or artificial demand, it means that often the compression process isn’t optimised. This, in turn, will have detrimental impacts on your efficiency and productivity and is likely to skyrocket your costs. But what if there was a way to monitor and manage your compressed air remotely and intelligently and reduce your costs? We have the perfect solution! Introducing EcoPlant...

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Well, EcoPlant is the perfect remote compressed air management solution! Combining intuitive predictive maintenance and SAAS proactive analytics and controls, EcoPlant automatically analyses and adapts to your production needs. Its cloud-based IIoT technology enables it to minimise production outages, stabilise pressure levels, meet air ISO quality standards, optimise your system using dynamic A.I. and detect and isolate leaks. Basically, it prevents any outages before they happen, thus preventing costly downtime by identifying issues, responding to maintenance failures and alerting your team immediately! Even better, it also produces predictive algorithms that assess your daily, weekly and seasonal energy use and dynamically controls your system via production profiles to lower energy waste, redundancy and excess utility costs.  Energy efficiency really does start with EcoPlant!

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Why EcoPlant? What are the Benefits?

• Cloud-Based & Remote - EcoPlant allows for on-site productivity and off-site visibility! You can continuously monitor and respond to issues from anywhere in the world with up-to-the-minute data analytics, customisable thresholds and immediate maintenance alerts. This helps to extend your equipment lifetime and reduce maintenance costs, as one-click monitoring enables your team to work and respond quickly and flexibly to reduce the impact of issues on your production and efficiency.
• Customised Dashboard & Reporting - As mentioned, EcoPlant uses real-time data to help power your production reliability. By making smart decisions with better data, EcoPlant is entirely customisable to your exact compressed air system needs and operation, including monitoring energy consumption and machinery analytics. With unlimited personalised analytics and historical data available, EcoPlant also enables you to track and look into inefficiencies, find potential areas of improvement, and monitor periods of inactivity or lower demand to help better plan your operations.
• Predictive Maintenance - The biggest benefit of EcoPlant is its ability to improve production reliability and avoid costly downtime through predictive maintenance. You can save 1000s a year by being alerted to potential issues and inefficiencies before they become downtime. This ensures fast responses and minimal lasting equipment damage!
• Switch from Static to Dynamic Control - You can optimise your compressed air system by switching from static control to innovative, dynamic, AI-based control. Here’s how…

No more downtime. No more hidden fees. Just unmatched cost savings, optimised reliability and tomorrow’s tech at your fingertips!

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From design and installation to maintenance, aftermarket care, and support, CompAir offers the complete compressed air package. Interested in adding EcoPlant to your compressed air network? Please feel free to contact us for more information.

Have an enquiry or question? Ask one of our experts by using our contact form. Our experts will contact you as soon as possible.