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Lubricated Rotary Screw Compressor 90 - 132 kW

CompAir L90 - L132, RS

The 90 to 132 kW range of lubricated screw compressors comprises fixed speed and regulated speed (RS) models, single and two stage air compressors.

We are pleased to announce a range extension on our FourCore compressors – adding 110 and 132kW fixed and regulated speed units to an already outstanding range – combining best-in-class compressed air efficiency with a compact and sustainable design.

New CompAir FourCore range balances two-stage efficiency with single-stage footprint

CompAir has announced the launch of its new 110 to 250 kW FourCore compressor range, combining best-in-class compressed air efficiency with a small footprint and sustainable design for eco-conscious businesses.

The FourCore range offers all the capabilities of a two-stage compressor, but with only the footprint of a single-stage unit. It therefore provides businesses – who might not have previously had the on-site space available – the opportunity to take advantage of the capabilities of two-stage technology. And when compared with previous single-stage compressors in this size range from CompAir, the new models are up to 8 per cent more efficient, offering a best-in-class oil-lubricated solution for decision makers.

Our application engineering team, based at the Simmern Centre of Excellence production site in Germany has designed and engineered a brand new, patented technology that offers best-in-class energy efficiency. They have developed a premium efficiency 2-stage model for fixed and regulated speed compressors using the new technology of the compact double stage airend. What’s unique about this design is that the airend has 1 motor and 4 rotors located in a single, semi-integrated casting. This differs from traditional 2-stage compressors, providing a compact package with high energy savings. In fact, these machines are the same size as a 1 stage machine due to new airend technology.

Click the design tab above to learn more

frame6_rotors.png

The new FourCore compressor airend

90 to 132 kW Classic Range (single stage)

  • High reliability and high quality compressed air
  • Comprehensive and user-friendly touch-screen compressor controller
  • Superior energy efficiency
  • High flexibility
  • Small footprint
  • Excellent accessibility contributing to the low maintenance costs
  • Innovative oil regulation valve improves efficiency up to 5% (depending on model)

lubricated-rotary-screw-compressor-55-75-kw-open.jpg

Outstanding Energy Efficiency and High Flow Rates

The new 110 and 132kW units offer outstanding energy efficiency and high flow rates allowing in some cases for smaller compressors to be installed, leading to less kW consumption, less noise, less parts and of course less investment.

The new two stage units at fixed L110/132FC and variable speed L110-132FC-RS offer up to 13% energy savings and up to 17% higher flow rate compare to the 1-stage machines in our L range (L110/132e and L110-132RS).

The new variants have all the benefits of a two-stage compressor featuring our innovative semi integrated air end GD10-DS and IE4 electric motor as a standard. Available in both air-cooled and water-cooled models, as well as variable speed and fixed speed options, the compressors are supported by CompAir's Assure warranty.

CompAir-Frame-6-L132FC-RS-right.jpg

New generation FourCore airend technology

  • Very compact & very low weight
  • Highest efficiency
  • Semi-Integration of the oil filter, oil stop valve, oil distribution system, and oil temperature valve:
    • Less hoses and hydraulic pipes âžž less costs
    • No leakages
  • High flexibility by a 2-step drive gear configuration âžž UNIQUE to CompAir
    • Constant interstage pressure âžž better efficiency
    • Compact design
  • Designed to implement in current L-Range âžž UNIQUE to CompAir
  • Fixed and variable speed versions possible
airend-cutaway-frame6e-models.png

Single Stage 90 to 132 kW Classic Range

The compressors are equipped with a premium high efficiency electric motor.

The RS (regulated speed) efficiently handles the varying air demand found in most plant air systems.The compressors incorporate quality components, such as high performance separator filter, large surface after cooler and thermostatically controlled motor driven fan.

The design concept is not only based on energy efficiency but also on high availability and low maintenance costs.

Therefore these packages ensure all service points are easily accessible. The reduced number of moving parts contributes to lower maintenance costs additionally.

Please watch the video to learn more

 

Premium efficiency airends

The new highly efficient airend delivers the highest quality compressed air at a low rotational speed, to help minimise the unit’s energy consumption and achieve excellent performance.

Our top quality airends are covered by the new 10 years warranty and up to 44,000 hours.

l-series-main.png

Delcos XL innovative touch-screen compressor controller

The multilingual control system ensures safe and reliable operation and protects operators’ investment by continuously monitoring the operational parameters which is essential for reducing costs of ownership. The Delcos XL is extremely user-friendly and self-explanatory. With the ability to display detailed system analysis in the form of trend diagrams and graphs operating parameters can be precisely set to maximise the efficiency.

delcos-xl-controller.jpg

Features and Functions:

  • Home page offering instant overview of the compressor status
  • Trend diagrams
  • Real time clock for pre setting of the compressor
  • Start / Stop
  • Second pressure setting
  • Fault history log
  • Remote control via programmable inputs
  • Auto restart after power failure
  • SD card to store various run characteristics
  • iConn enabled

Fourcore Models Performance Data

Frame-5-FC-datasheet.jpg

Single Stage Classic Range Performance Datasheet

l90-to-l132e-rs-compressor-data.png

CompAir Genuine Parts ensure the safe and economical operation of your system. Compliance with the maintenance intervals is essential for energy efficiency. In the event of a pressure loss due to improper filters, the high energy requirement exceeds the cost of maintenance. Do not endanger the safety of your production. Externally identical components can differ considerably.

CompAir Service Kits include all genuine parts and wear parts for the respective maintenance and ensure optimum operation of the systems.

Model NumberNumberDescription
L110FC - L132FCCK4GD10FC-14000 Hour Service Kit
L110FC - L132FC, RS -A/ -WCK4GD10FC-24000 Hour Service Kit
L110FC - L132FC, RS -WCK4GD10FC-34000 Hour Service Kit
L90 - L132CK2GD8-1Standard Filter Kit (Air/Oil)
L90 - L132CK4GD8-1-NSeparator Kit (requires CK2 Kit)
L90e - L132eCK4GD8E-1-NSeparator Kit (requires CK2 Kit)
L90 - L132CK4GD8-1-RS-NSeparator Kit (requires CK2 Kit)
L90 - L132CK4GD8-1-EK-N4000 Hour Service Kit (contains Air/Oil filter, Separator)
L90e - L132eCK4GD8E-1-EK4000 Hour Service Kit (contains Air/Oil filter, Separator)
L90 - L132CK4GD8-1-RS-EK-N4000 Hour Service Kit (contains Air/Oil filter, Separator)
L90 - L132, RS / eCK8GD8-1-NMajor Kit (requires also CK4 Kit + CK2 Kit)
L110FC - L132FC -W, RSCK8GD10FC-2Major Kit (requires also CK4 Kit)
L90 - L132SCWOBG2-5Screw Warranty Oil Fluid Force, 5 l
L90 - L132SCWOBG2-20Screw Warranty Oil Fluid Force, 20 l
L90 - L132A92130520CompAir Warranty Oil AEON S, 5 l
L90 - L132A92130530CompAir Screw Warranty Oil AEON S, 20 l

Kit

KIT_CK2076-2.jpg Kit
CK2076-2_Air filter.jpg Air Filter
Oil filter 1.jpg Oil Filter

Kit

KIT_CK2076-2.jpg Kit
CK2076-2_Air filter.jpg Air Filter
Oil filter 1.jpg Oil Filter
Air_Oil_separator_1.jpg Air Oil Separator

Kit

KTS CK 8076-2.jpg Kit
filterfleece.jpg Filter Fleece
Intake Controller_2.jpg Intake
Minimum Pressure valve_locking Screw Pipe Seal.jpg Minimum Pressure Valve Locking

Fluidforce screw warranty oil

DSC08950b.jpg Fluidforce screw warranty oil 5l
DSC08962a.jpg Fluidforce screw warranty oil 20l

Benefits

New CompAir FourCore range balances two-stage efficiency with single-stage footprint

CompAir has announced the launch of its new 110 to 250 kW FourCore compressor range, combining best-in-class compressed air efficiency with a small footprint and sustainable design for eco-conscious businesses.

The FourCore range offers all the capabilities of a two-stage compressor, but with only the footprint of a single-stage unit. It therefore provides businesses – who might not have previously had the on-site space available – the opportunity to take advantage of the capabilities of two-stage technology. And when compared with previous single-stage compressors in this size range from CompAir, the new models are up to 8 per cent more efficient, offering a best-in-class oil-lubricated solution for decision makers.

Our application engineering team, based at the Simmern Centre of Excellence production site in Germany has designed and engineered a brand new, patented technology that offers best-in-class energy efficiency. They have developed a premium efficiency 2-stage model for fixed and regulated speed compressors using the new technology of the compact double stage airend. What’s unique about this design is that the airend has 1 motor and 4 rotors located in a single, semi-integrated casting. This differs from traditional 2-stage compressors, providing a compact package with high energy savings. In fact, these machines are the same size as a 1 stage machine due to new airend technology.

Click the design tab above to learn more

frame6_rotors.png

The new FourCore compressor airend

90 to 132 kW Classic Range (single stage)

  • High reliability and high quality compressed air
  • Comprehensive and user-friendly touch-screen compressor controller
  • Superior energy efficiency
  • High flexibility
  • Small footprint
  • Excellent accessibility contributing to the low maintenance costs
  • Innovative oil regulation valve improves efficiency up to 5% (depending on model)

lubricated-rotary-screw-compressor-55-75-kw-open.jpg

Design

Outstanding Energy Efficiency and High Flow Rates

The new 110 and 132kW units offer outstanding energy efficiency and high flow rates allowing in some cases for smaller compressors to be installed, leading to less kW consumption, less noise, less parts and of course less investment.

The new two stage units at fixed L110/132FC and variable speed L110-132FC-RS offer up to 13% energy savings and up to 17% higher flow rate compare to the 1-stage machines in our L range (L110/132e and L110-132RS).

The new variants have all the benefits of a two-stage compressor featuring our innovative semi integrated air end GD10-DS and IE4 electric motor as a standard. Available in both air-cooled and water-cooled models, as well as variable speed and fixed speed options, the compressors are supported by CompAir's Assure warranty.

CompAir-Frame-6-L132FC-RS-right.jpg

New generation FourCore airend technology

  • Very compact & very low weight
  • Highest efficiency
  • Semi-Integration of the oil filter, oil stop valve, oil distribution system, and oil temperature valve:
    • Less hoses and hydraulic pipes âžž less costs
    • No leakages
  • High flexibility by a 2-step drive gear configuration âžž UNIQUE to CompAir
    • Constant interstage pressure âžž better efficiency
    • Compact design
  • Designed to implement in current L-Range âžž UNIQUE to CompAir
  • Fixed and variable speed versions possible
airend-cutaway-frame6e-models.png

Single Stage 90 to 132 kW Classic Range

The compressors are equipped with a premium high efficiency electric motor.

The RS (regulated speed) efficiently handles the varying air demand found in most plant air systems.The compressors incorporate quality components, such as high performance separator filter, large surface after cooler and thermostatically controlled motor driven fan.

The design concept is not only based on energy efficiency but also on high availability and low maintenance costs.

Therefore these packages ensure all service points are easily accessible. The reduced number of moving parts contributes to lower maintenance costs additionally.

Please watch the video to learn more

 

Premium efficiency airends

The new highly efficient airend delivers the highest quality compressed air at a low rotational speed, to help minimise the unit’s energy consumption and achieve excellent performance.

Our top quality airends are covered by the new 10 years warranty and up to 44,000 hours.

l-series-main.png

Controller

Delcos XL innovative touch-screen compressor controller

The multilingual control system ensures safe and reliable operation and protects operators’ investment by continuously monitoring the operational parameters which is essential for reducing costs of ownership. The Delcos XL is extremely user-friendly and self-explanatory. With the ability to display detailed system analysis in the form of trend diagrams and graphs operating parameters can be precisely set to maximise the efficiency.

delcos-xl-controller.jpg

Features and Functions:

  • Home page offering instant overview of the compressor status
  • Trend diagrams
  • Real time clock for pre setting of the compressor
  • Start / Stop
  • Second pressure setting
  • Fault history log
  • Remote control via programmable inputs
  • Auto restart after power failure
  • SD card to store various run characteristics
  • iConn enabled

Technical Data

Fourcore Models Performance Data

Frame-5-FC-datasheet.jpg

Single Stage Classic Range Performance Datasheet

l90-to-l132e-rs-compressor-data.png

Genuine Parts

CompAir Genuine Parts ensure the safe and economical operation of your system. Compliance with the maintenance intervals is essential for energy efficiency. In the event of a pressure loss due to improper filters, the high energy requirement exceeds the cost of maintenance. Do not endanger the safety of your production. Externally identical components can differ considerably.

CompAir Service Kits include all genuine parts and wear parts for the respective maintenance and ensure optimum operation of the systems.

Model NumberNumberDescription
L110FC - L132FCCK4GD10FC-14000 Hour Service Kit
L110FC - L132FC, RS -A/ -WCK4GD10FC-24000 Hour Service Kit
L110FC - L132FC, RS -WCK4GD10FC-34000 Hour Service Kit
L90 - L132CK2GD8-1Standard Filter Kit (Air/Oil)
L90 - L132CK4GD8-1-NSeparator Kit (requires CK2 Kit)
L90e - L132eCK4GD8E-1-NSeparator Kit (requires CK2 Kit)
L90 - L132CK4GD8-1-RS-NSeparator Kit (requires CK2 Kit)
L90 - L132CK4GD8-1-EK-N4000 Hour Service Kit (contains Air/Oil filter, Separator)
L90e - L132eCK4GD8E-1-EK4000 Hour Service Kit (contains Air/Oil filter, Separator)
L90 - L132CK4GD8-1-RS-EK-N4000 Hour Service Kit (contains Air/Oil filter, Separator)
L90 - L132, RS / eCK8GD8-1-NMajor Kit (requires also CK4 Kit + CK2 Kit)
L110FC - L132FC -W, RSCK8GD10FC-2Major Kit (requires also CK4 Kit)
L90 - L132SCWOBG2-5Screw Warranty Oil Fluid Force, 5 l
L90 - L132SCWOBG2-20Screw Warranty Oil Fluid Force, 20 l
L90 - L132A92130520CompAir Warranty Oil AEON S, 5 l
L90 - L132A92130530CompAir Screw Warranty Oil AEON S, 20 l

Kit

KIT_CK2076-2.jpg Kit
CK2076-2_Air filter.jpg Air Filter
Oil filter 1.jpg Oil Filter

Kit

KIT_CK2076-2.jpg Kit
CK2076-2_Air filter.jpg Air Filter
Oil filter 1.jpg Oil Filter
Air_Oil_separator_1.jpg Air Oil Separator

Kit

KTS CK 8076-2.jpg Kit
filterfleece.jpg Filter Fleece
Intake Controller_2.jpg Intake
Minimum Pressure valve_locking Screw Pipe Seal.jpg Minimum Pressure Valve Locking

Fluidforce screw warranty oil

DSC08950b.jpg Fluidforce screw warranty oil 5l
DSC08962a.jpg Fluidforce screw warranty oil 20l